Facebook Pixel
Skip to content

Liquid Filled Distribution Substation

Power Built to Perform.

MGM Transformer’s liquid-filled substation transformers are engineered to deliver reliable, high-performance solutions for a variety of commercial and industrial applications. Constructed with high-grade materials and cutting-edge technology, these transformers are designed to meet the unique demands of your operation.

Key Features:

  • Available in single and three-phase configurations, with a range up to 10,000kVA and 34,500 (46,000V optional)
  • Customizable Coolants: Choose from mineral oil, silicon fluid, or fire-resistant hydrocarbon fluid (FR3) to meet your specific requirements.
  • Durable Design: Robust tank construction and tamper proof sealed  cabinets with secure-pad lockable doors.
  • In-House Expertise: From VaporTran replacements to decommissioning, MGM Transformers manages even the most complex, customized applications with precision and efficiency.


STANDARD FEATURES

  • Type I insulating mineral oil
  • 60 Hertz operation
  • 65°C average winding rise
  • Side-mounted bushings
  • HV/LV flange connections
  • Stainless steel nameplate
  • ANSI 61 paint finish, 5 mils thick
  • Pressure test valve
  • ANSI grounding pad
  • Pressure-vacuum gauge
  • Top filter press connections
  • Liquid level gauge
  • Liquid temperature gauge
  • Provisions for jacking and lifting
  • NEMA two-hole ground pads
  • Panel-type radiators as required.
  • Drain/filter valve with sampling device
  • Base suitable for rolling and skidding
  • Dial-type thermometer with maximum indicating hand
  • Externally operated de-energized tap changer providing (2) 2½% full-capacity taps above and below nominal

OPTIONAL FEATURES

  • 55°/65°C average winding rise
  • Forced air cooling
  • Future fan wiring and control
  • Removable radiators
  • Pressure relief device
  • Winding temperature indicator
  • Devices with alarm contacts
  • Top filter press valve
  • HV lightning arresters in ATC
  • Current transformers
  • Stress cones
  • Special impedances
  • Low loss
  • Special ambient temperature
  • Special/low sound level
  • 50 Hertz
  • Retrofit to specific dimensions
  • Neutral grounding resistor
  • Rapid rise pressure relay, cover mounted
  • HV & LV air terminal compartments
  • Tertiary windings for Wye-Wye connections
  • 6, 12, 18 and 24 pulse drives applications
  • Non-standard loading conditions (i.e. Harmonics/K-factor)

COOLANT CHOICES

Mineral Oil Filled
The oil-filled unit is the least expensive transformer, and is suitable for mounting outdoors or indoors enclosed in a vault. The oil used by MGM Transformers meets all the requirements of ANSI C57.106 and ASTM D-3487, has high dielectric strength, is free from impurities, is durable and has a high flash point

Silicone Filled
The silicone fluid selected for use by MGM Transformers is a clear, liquid silicone polymer (polydimethyl-siloxane) that has been specially processed to meet exacting dielectric specifications. To obtain an optimum combination of heat transfer and fire-resistant properties, the transformer silicone fluid has a viscosity of 50 centistokes at 25°C.

Environmentally Friendly Dielectric Liquid FR3
A fire-resistant, vegetable oil based dielectric coolant formulated for use in distribution transformers is available when its unique electrical, thermal and safety properties are advantageous. It is non-toxic and readily biodegradable. It is also referred to as a High Fire Point Fluid, a High Molecular Weight Hydrocarbon or a Less Flammable Dielectric Liquid.

HARMONIC CONTENT

IEEE standards allow 5% maximum harmonic content of load current for standard distribution transformers.

If the distribution load consists of electronic power supplies, electronic ballasts and adjustable speed motor control, it is prudent to investigate the harmonic content and, perhaps, specify a “K Rated” transformer. MGM Transformers can help to determine required “K Factor” from the applicable harmonic current spectrum.

CORE & COIL DESIGN

MGM Transformers’ miter cut core is fabricated from high grade grain-oriented silicon steel, hand stacked to give low losses and excitation current, and tightly clamped and braced to mechanically strong coils fabricated from extruded rectangular conductors.

In the larger units, a full width strip conductor is used in the low voltage windings, reducing short circuit stresses and providing improved heat transfer for cooler coil operation. Conditioned strip edges eliminates burns and sharp edges. Only thermally upgraded insulation is used throughout for extended life at 65°C. Units rated 55°/65°C when operated at 65°C have 12% added capacity, with normal life expectancy

TANK CONSTRUCTION

MGM Transformers’ tanks are rugged, constructed from precision cut steel and braced to withstand the stresses of shipping, rolling and jacking. They will withstand a +10 psi pressure or -15 psi vacuum without damage, deterioration or leaking. All tank bases are designed to permit rolling in any direction perpendicular to a tank wall. A bolted hand hole is provided in the cover, which is welded on. Leak tests are performed before tanking and pressure tests prior to painting.

Any combination of throat, flange or terminal chamber are available to match the requirement of a variety of high voltage switches and low voltage distribution sections. Custom design termination is also available for matching existing switch gear.

What is a liquid filled distribution substation transformer?

A liquid-filled distribution substation transformer is a medium-voltage transformer designed to step down electrical power for distribution in commercial and industrial applications. It uses insulating oil to cool and electrical insulation, ensuring reliable and efficient operation.

Where are liquid filled substation transformers typically used?

These transformers are commonly used in commercial facilities, industrial plants, data centers, and utility substations where reliable medium-voltage power distribution is required.

What are the advantages of liquid filled substation transformers?

Our liquid filled substation transformers offer high reliability, robust tank construction, customizable configurations, efficient cooling performance, and long service life for demanding applications.

What power ratings and voltage ranges are available?

Our liquid filled substation transformers are available in capacities up to 10 MVA, with voltage ratings up to 46 kV.

What types of insulating fluids are available for liquid filled substation transformers?

Our liquid filled substation transformers are available with two insulating fluid options to meet different application requirements. Standard units use Type II mineral oil, which offers high dielectric strength, durability, and reliability. Natural Ester Fluid: a fire-resistant, vegetable oil-based dielectric fluid is also available. Natural Ester Fluid is classified as a less flammable dielectric liquid, with a flash point higher than 300F making it ideal for indoor installations and areas where less flammable transformers are required.

Are these transformers customizable?

Yes, they can be customized with various cooling methods, voltage configurations, tap changers, protection devices, and enclosure designs to meet specific project requirements.

What cooling methods are used in liquid filled substation transformers?

These transformers typically use natural cooling systems such as ONAN and KNAN or forced air cooling options for additional overload capacity such as ONAF and KNAF.

What standards do liquid filled substation transformers comply with?

They are manufactured in accordance with industry standards such as ANSI, IEEE, and NEMA, ensuring safety, performance, and reliability.

What is the typical lifespan of a liquid filled substation transformer?

With proper installation and maintenance, liquid-filled substation transformers typically last over 20 years, depending on operating conditions and load demands.

Are custom-engineered substation transformer solutions available?

Yes, we provide custom-engineered solutions tailored to specific project requirements, including unique electrical configurations, environmental conditions, and application needs. Submit a quote today.

How quickly can you deliver a padmount transformer, and what options exist for urgent projects?

Lead times depend on configuration. Stocked standard units can ship considerably faster than full custom builds. For time-critical projects, our Bull Rush emergency program expedites production and can deliver units in as little as 5 working days in qualifying situations. Because our transformers are manufactured in North America, they are not subject to the international freight delays and customs lead times that affect imported equipment, which is a meaningful advantage when project schedules are tight or when a replacement unit is needed urgently due to a field failure.
Contact us directly with your catalog number or specifications to confirm current stock availability and lead time for your location.

Contact Us

Bull Rush

Emergencies happen and we’re here to respond. We will work 24/7 till the emergency transformer is done or your money back!